印刷制品在我們生活中大量存在，從書(shū)籍、雜志、筆記本到包裝盒、包裝袋等，因此印刷在國(guó)內(nèi)是一個(gè)非常大的行業(yè)。近年來(lái)，隨著工人的工資越來(lái)越高，在這個(gè)行業(yè)內(nèi)，我們能明顯地看到自動(dòng)化機(jī)器的大量引入，尤其在印刷后的組合裝配環(huán)節(jié)。今天濟(jì)南書(shū)刊雜志印刷廠(chǎng)家就給大家介紹下這類(lèi)產(chǎn)品的主要制造工序。

Printed products are widely present in our daily lives, from books, magazines, laptops to packaging boxes, bags, etc. Therefore, printing is a very large industry in China. In recent years, with the increasing wages of workers, we can clearly see the introduction of a large number of automated machines in this industry, especially in the assembly process after printing. Today, the Jinan book and magazine printing factory will introduce the main manufacturing processes of this type of product to everyone.

開(kāi)發(fā)和工程

Development and Engineering

開(kāi)發(fā)和工程-設(shè)計(jì)

Development and Engineering - Design

開(kāi)發(fā)和工程-激光制版CTP

Development and Engineering - Laser Plate Making CTP

表面形成

Surface formation

表面形成-將買(mǎi)回的紙卷裁切成需要的長(zhǎng)方形后印刷

Surface Formation - Cut the purchased paper roll into the desired rectangular shape and print it

表面形成-印刷后的覆膜和燙金

Surface formation - lamination and stamping after printing

組合裝配

Combination assembly

組合裝配-前工序-折頁(yè)-將打印出來(lái)的紙張折疊成所需要的尺寸，成為一貼。一本書(shū)往往由若干貼組成。

Combination assembly - Pre process - Folding - Fold the printed paper into the required size to form a single sheet. A book often consists of several stickers.

組合裝配-將每一貼投入每個(gè)料斗，自動(dòng)配頁(yè)機(jī)器會(huì)利用重力，按順序?qū)⒚恳毁N逐次落下，配好一本書(shū)。在以前，這個(gè)工序主要靠人工來(lái)配頁(yè)，費(fèi)時(shí)費(fèi)力且容易出錯(cuò)。

Combination assembly - Put each sticker into each hopper, and the automatic page matching machine will use gravity to drop each sticker one by one in order to prepare a book. In the past, this process mainly relied on manual page matching, which was time-consuming, laborious, and prone to errors.

組合裝配-將配好的貼鎖線(xiàn)。當(dāng)然，現(xiàn)在隨著后面的膠合工藝的進(jìn)步，也有一些書(shū)籍省略掉了這一步驟。

Combination assembly - Apply the assembled locking wire. Of course, with the progress of bonding technology in the future, some books have also omitted this step.

組合裝配-膠合內(nèi)芯-現(xiàn)在自動(dòng)化的機(jī)器，大多將打膠這一工序內(nèi)置在自動(dòng)線(xiàn)內(nèi)

Combination assembly - gluing inner core - Most automated machines now incorporate the gluing process into automatic lines

組合裝配-軟封皮和內(nèi)芯組裝后，按照目標(biāo)尺寸裁切去多余的邊角

Combination assembly - After assembling the soft cover and inner core, cut off excess edges and corners according to the target size

組合裝配-硬封皮制作

Combination assembly - hard cover production

組合裝配-硬封皮制作-表面處理-絲印等

Combination assembly - Hard cover production - Surface treatment - Silk screen printing, etc

組合裝配-硬封皮與內(nèi)芯裝配

Combination Assembly - Hard Cover and Inner Core Assembly

雜志會(huì)用騎馬釘工藝處理，即在雜志的中間位置，用訂書(shū)機(jī)釘裝訂。

Magazines will be treated with riding staples, that is, in the middle of the magazine, they will be stapled with a stapler.

組合裝配-騎馬釘裝訂

Combination Assembly - Horse Riding Staple Binding

后工序處理

Post processing

后工序處理-收縮膜包裝

Post processing - shrink film packaging

后工序處理-包裝

Post processing - packaging

檢驗(yàn)檢測(cè)

Inspection and testing

檢驗(yàn)檢測(cè)-校色儀

Inspection and testing - color correction instrument

檢驗(yàn)檢測(cè)-油墨耐磨測(cè)試

Inspection and Testing - Ink Wear Resistance Test

檢驗(yàn)檢測(cè)-平滑度試驗(yàn)

Inspection and Testing - Smoothness Test

檢驗(yàn)檢測(cè)-剝離強(qiáng)度試驗(yàn)

Inspection and testing - Peel strength test

此外不管是書(shū)印刷，畫(huà)冊(cè)印刷，雜志印刷，期刊印刷，家譜印刷，教輔教材印刷，各類(lèi)志書(shū)印刷等本冊(cè)印刷，還是宣傳單印刷，優(yōu)惠券印刷，不干膠印刷等這類(lèi)的單張印刷，我們都要做到以上步驟，您有需求就來(lái)咨詢(xún)聯(lián)系我們http://www.ppsdj.com了解吧！

In addition, whether it is book printing, picture album printing, magazine printing, journal printing, genealogy printing, teaching materials printing, various types of chronicles printing, or single sheet printing such as flyer printing, coupon printing, sticker printing, etc., we must achieve the above steps. If you have any needs, please contact us for consultation http://www.ppsdj.com Understand!